Wrong product dispatched
The truck leaves with the wrong SKU, your customer rejects the batch, and the freight bill is yours.
A smart industrial traceability and validation solution that checks each scan as it happens: the right part, counted once, dispatched in the order your customer asked for. Hardware agnostic, for JIT and non-JIT lines alike, running on the scanners and PLCs already on your floor.
Six things we keep seeing. Each costs more than the system that would have stopped it.
The truck leaves with the wrong SKU, your customer rejects the batch, and the freight bill is yours.
The same carton goes out twice, and nobody notices until your customer asks about the double billing.
With no audit trail, an OEM asks who scanned it, when and on which line, and three days go into paper.
The ERP, the PLC, the printer and the dispatch desk each keep their own numbers, and none of them agree.
Your customer asks how much has shipped, and somebody has to go and count.
One pallet out of the line-feed sequence your OEM requires stops their line, and the penalty clause does the rest.
Between them, they cover the mistakes that actually cost you money.
Every scan is checked against the full batch history in milliseconds, so no same-serial part is scanned twice and nothing is counted twice.
Every scan verifies the right part is at the right station. A wrong variant or a mislabelled part is rejected before it goes into the assembly.
VIN, lot, serial, batch or QR captured at each station with the operation, operator and timestamp — a full audit trail, written down before anyone asks.
Components stay linked to the unit they went into, so any finished assembly traces back to the parts, stations and operators behind it.
Sequence, quantity, lot, trolley loading and label format checked against your OEM requirements, before the vehicle is released.
Three parts, covering the journey from your line to your customer's dock.
Every scan is captured where it happens and checked against the production order before the part moves on.
For customers who need parts in line-feed order. The sequence is checked at the gate, so a wrong pallet is caught there and not at their dock.
Your customer should not have to ring and ask how much has shipped. They log in and see it.
Gates, conveyors and barriers open or stay shut depending on what the scan says. Over standard interfaces like TCP/IP and Modbus.
Route, sequence and lot details printed at the right station, at the right moment.
Plant heads can see output, exceptions and PO progress without walking down to ask the shift in-charge.
By shift, day, week, lot, customer or line, however your auditor or your OEM wants to see it.
Your line does something nobody else's does. It can be configured in, without anyone touching the source code.
Tier 1 and Tier 2 suppliers shipping to OEMs who expect no defects, a full lot history, and pallets in strict line-feed order.
Fast packing halls, where the SKU mix, the batch coding and getting dispatch right decide how the day ends.
Where an auditor can ask about any batch, on any day, and the answer has to be there.
We'll walk you through it on your own numbers: your lines, your SKUs, your dispatch rules.